What are the Merits and Demerits of Flexographic Printing?

by Robert

Flexographic printing technology uses the material to produce quality prints at high production speeds. This form of printing is widely used for mass printing. As a result, it is perfect for different product labels. You should note that this printing technology is suitable for a wide range of materials and substrates. With laserengravingmanufacturers flexo printing plates, you can use a variety of inks. With this printing technology, you can be guaranteed high-quality prints, notwithstanding the material used.

Flexographic Printing Advantages

Can Be Automated

Once everything is set up, the process can be automated. Ideally, the material can be fed through a large roll that passes different plates that are being used. The ink is passed onto the material by the plates and after completing the printing, each design is separated by the cutting die. In this way, you can get an appropriate, uniform size.

All the flexographic printing processes can be automated. When you compare it with other printing technologies, you will find that this process requires minimal manual labor.


The good thing about flexographic printing is that it is economical. This is because of the lower associated labor costs and resources needed to carry out the job. Also, you will enjoy quick turnaround time and the availability of cheaper materials. In fact, most materials used in flexo printing are cheaper as compared to materials used in other forms of printing.

However, you need to meet other costs, such as the cost of plates, ink, and color. Since the process is associated with low costs, it is regarded to be an economical printing method for mass printing.

Quick Production Time

The fact that the material for flexo printing is web-fed, the printer can utilize the available space it has. Thus, it can fit the design both horizontally and vertically. Flexographic printing machines can produce a lot of prints each hour. Some machines are designed to provide up to 800 meters of print per minute. Therefore, if you need printing speed, you should consider nothing other than flexography.

Disadvantages of Flexographic Printing

Not Suitable for Small Jobs

The truth is that flexography provides various benefits that support large printing jobs. Since the set-up can be time-consuming and flexography machines are quite expensive, this technology is not suitable for small jobs.

It is advisable to compare and analyze as it can be beneficial to choose flexographic printing even for small jobs. For instance, if you expect to have similar orders in the future or you plan to expand your business.

Requires Skilled Labor

Since the process can be automated, it requires minimal labor. However, you need technicians who are experienced in installing the material, selecting the appropriate color for the plate, and installing the cutting die. This process takes a lot of time and it is not worth spending a lot of time in setting it up for small orders. With stiff competition in the industry, it can be difficult to find skilled professionals who can handle the work. Also, you may need to pay more to get the right workforce.

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